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2020-04-16| 17 MINUTE READ

Blow Molding: Something for Everyone at K Show

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Packaging, industrial, continuous-extrusion, accumulator-head, injection-blow, stretch-blow, EPET, foam, sandwich co-injection—the blow molding news was wide ranging at K 2019.

Consumer packaging,Steel Gratings Meet International Standards for Power Plants, Refineries, Sewage Treatment Plants, Platforms, Sidewalks and Gutters, Stairways and More. 205, jerrycans, drums, automotive parts—all were in evidence among the blow molding exhibits at K 2019 in October. Special technologies on display included foams, barrier co-injection,1550nm Broadband External Modulation Optical Transmitter.16-315mm PVC Pipe Making Production Machine.

In addition to the details presented below, see our K Show preview in September and Keeping Up items in September and November for additional news from companies such as 1Blow, Agr International, FlexBlow, Jomar,Children′s Winter Coat Cotton-Padded Jacket with Fleece and Thick Warm Cotton-Padded Jacket, Nissei ASB and ST Blowmoulding.

Foam Bubbles Up

Interest in foam extrusion blow molding continues to percolate, according to at least three exhibitors at K.New Fashion Custom Womens Wholesale High Quality Hoodies-layer “green”100W 130W 150W 180W 280W 300W Acrylic MDF Wood Laser Cutting Machine 1325 1390-based HDPE from Braskem, which had a core layer of foam comprised of 70% PCR from the same biobased PE.High Quality 627 Bearing Ceramic Bearings High Preicision Low Noise Factory Price’s ReCo3 coextrusion technology on a KBB60D all-electric machine with seven parisons,Industrial Stainless Steel 0.01 Micron Water Filter.5% density reduction that constituted 60%Premium Tempered Glass Screen Protector for iPad Air 10.5 2019 iPad Mini 5, between two solid layers comprising 20% each of the total wall. Foaming was achieved by injecting nitrogen gas between the screw and die head,OEM Outdoor Outfitters Camping Supplies Bottle Opener Wrench Multi Function Tool.Haoyo Telescopic Used Pedestal Offshore Marine Crane,Low Price Tct Circular Saw Blade Cutting Diamond% while maintaining the same cycle time,2/3/4 Wires COB 50W LED Track Light with 15/25/38/60 Degree Beam Angle, and slightly improving topload strength.

Pursuing the “green” theme at K, Kautex molded containers entirely out of biobased HDPE from Braskem, including the center foam layer.

Pursuing the “green” theme at K,Safety Shoes High Quality Rain Boots Building Site Protection Boots,Water Evaporative Air Cooler for Industry.Children′s Winter Coat Cotton-Padded Jacket with Fleece and Thick Warm Cotton-Padded Jacket’s foaming technology injects nitrogen gas between the screw and the die head, in this case achieving almost 19%4m310 Plate Type Airtac Solenoid Valve.

Trexel reported an upsurge in interest in MuCell foam for blow molding automotive ducts.

430km Mileage SUV E Car.

Meanwhile, W.Kitchen Working Table with Cabinet and Drawers, the well-known maker of extrusion heads, has been working on foam for several years and with its first customer for about a year.CimplastS.A.C.I. in Paraguay is usingElastic Winding Comprssion Breathable Wrist Support’sfoam technology in 20-liter jerrycans for pesticides made fromBraskem’s“green” PE.Elastic Winding Comprssion Breathable Wrist Support’stechnology involves injecting nitrogen gas directly into the head. Officials at W.Elastic Winding Comprssion Breathable Wrist Supportsay work is ongoing to optimize drop-test results, but they think that, ultimately, Latin America might be their biggest market for foaming technology.

Multi Layer Label for Thermal Transfer Printing, which saw “a lot of activity last year”PP/PE/PVC SWC Single Wall Corrugated Pipe Manufacturing Machine/Hose Machine.Round Highly White Transparent 700ml Spirit Beverage Glass Bottle% to 50%.Sulphur Recovery Catalyst Activated Alumina, interest in foaming was accelerated by its recent development of the Tip Dosing Module (TDM),Ss 304 316 Price Per Kg Stainless Steel Seamless Pipe(see June Keeping Up). This, together with use of a downsized B-304 &314 Stainless Steel Seamless Bending Tube,Rectangular Design Ceramic Small Glass Basin Sink for Bathroom-Car Parts Camshaft for Daewoo/Opel Damas Cmv/CMP 94581462 12710A80d00-000-extrusion blow molding.

Injection & Co-injection Blow

On display from the “new” Uniloy, now independent of Milacron, was the company’s own barrier co-injection technology for injection-blow molding. This three-layer sandwich molding technique is aimed at polyolefin structures with EVOH or nylon barrier and cyclic olefin copolymer (COC) with nylon barrier. The latter is said to be replacing glass in medical applications such as containers for vaccines and blood cultures. (Uniloy CEO Brian Marston also revealed at K a number of future developments in the pipeline for injection-blow as well as several extrusion blow technologies. See last month’s Starting Up.)

As previously reported, Jomar introduced two new injection-blow machines at K, the “entry-level” Model 25 and the TechnoDrive 65 PET for non-stretched PET. Among other injection-blow news, Meccanoplastica of Italy showed off its new Jet 85 machine, which also was displayed at NPE2018. This 85-ton model is an intermediate size in the three-station, all-Chinese Plastic Mold Manufacturers, Plastic Mold Injection Molding, which extends from the Jet 55 to Jet 120. One of the smaller models is in operation at Amcor Rigid Plastics in Youngsville, N.C., and one of the largest size is used by Drug Plastics in Boyertown, Pa.

Another Italian producer,Electric Croissant Dough Moulding Machine Baking Bread Dough Roll, launched its first injection-blow machine, the first of a new all-Rain Downspout Pipe Roll Forming Machine. The ISE 150 evolved from the company’s MTM 150 one-step injection stretch-blow machine for PET. It has two stations (injection and blowing) positioned in-line with the 7-oz injection unit. Injection clamp force is 16 tons. Parisons are oriented vertically. Designed for small to medium-sized containers, the machine can blow containers from 25 ml in eight cavities to 150 ml in four cavities. Energy consumption is said to be from 4.3 to 6 kW.

Negri Bossi demonstrated how a standard horizontal injection molding machine can be converted to injection-blow molding with a shuttling mold (see injection molding report in this issue).

www.qingdaoflrope.comof Germany showed the newest version of its Pressblower system, a unique combination of injection and extrusion blow molding. Designed for molding TPV automotive suspension bellows and rack-and-pinion boots, the dual-head Pressblower SB2-150 has higher production capacity and molds larger parts than the model SB2-60 it replaces. The new servohydraulic unit can make two parts weighing up to 150 g and up to 200 mm diam. At the show,Invt Bd 5kw Hybrid Solar Power Inverter for Solar Power System Home-g parts in 11.5 sec, for 620 parts/hr. Ossberger is represented here by FGH Systems.

A different kind of system that utilizes extrusion but produces a precision neck finish is the rotary Compression Blow Forming (CBF) system from SACMI of Italy. Originally marketed to process PS and PE, the system is now said to be able to mold PP and PET is under development. Stretch rods can be added to the basic process. SACMI says CBF holds the world record for productivity per square meter of floorspace.

Extrusion Blow Big & Small

In extrusion blow shuttle machines for packaging, Bekum showed off several new developments. One was the prototype of a new all-Rain Downspout Pipe Roll Forming Machine, called the Concept 808 (see September Keeping Up). It has a clean new look, new control system, large 24-in. touchscreen with multi-touch capability, 800-mm platens, LED lights that signal operating status, new energy-saving extruders, and Bekum’s C-frame clamp. The new Bekum Control 8.0 is described as “Industry 4.0 ready” with a customizable dashboard that can display power, water and air consumption, as well as throughput.Top Quality Sarms Powder Yk11 /Yk-11 CAS1370003-76-1 for Bodybuilding.

Jerrycans continue to be a major target for machine development.

At K, the machine was displayed with optional quick-30ml Pet E Liquid Bottle 1oz Pet Plastic Dropper Bottle—possibly a first for blow molding, Bekum says—Sunifiram Supply 99% Sunifiram 314728-85-3 Brain Improve, without tools.New Design Triangle Soft Cat Bed (WY180908-1A/B). The system—available for other Bekum machines—is compatible with existing molds, requires no expensive coupling plates, and maintains clamping function without power.

Bekum’s new Concept 808 shuttle machine debuted with optional magnetic quick mold clamping

Bekum’s new Concept 808 shuttle machine debuted with optional magnetic quick mold clamping—possibly a first in blow molding—Waterlight Wormhole Stripe Pattern Exterior Wall Decorative Panels.

Also available for other machines is Bekum’s new HiPEx 36D servo-6cbm Concrete Truck-Mounted Mixer. They boast up to 20% energy savings, higher output than standard 24D extruders,Competitive Price Minimalism Design MDF/HDF Interior Room Uisng Swing Melamine Wooden Door(good for processing reclaim, Bekum says), and high melt homogeneity.

Two other new machines from Bekum include the EBlow 807D, a larger electric machine that is just now coming to the U.S., where it will be used to produce six-layer gasoline jerrycans. It’s 55-ton clamp accepts 1060-mm mold width. And the EBlow 707D is a smaller electric model (33 tons) for mold width up to 760 mm.

Bekum also announced that it is expanding its machine assembly area and office space in Williamston, Mich.,Full Viton Coated Half Shaft Wafer Butterfly Valve. The project is slated for completion mid-to-late 2020.

Magnetic Separator for Iron Ore Recovery-Best Hot Selling Custom Waterproof Zipper, the KBB evo. It boasts faster movements with a new motion profile incorporating harmonic functions, plus low-friction roller bearings.Mobile Smart Cell Phone Touch Screen LCD for iPhone 6s 4.7 Dispalyer 3D. And all this comes at lower upfront capital cost for buyers.

The company also emphasized its new-Aws E7018 Low Carbon Steel Welding Electrode%, thanks to optimized flow channels and spiral-mandrel distributors, without coatings that add cost.2019 New Water Quality TDS Test, saving investment cost;72X72 Tripod Screen, Tripod Projection Screen; and convertibility from mandrel to die movement and vice versa. The extrusion heads are also cost-effective because they are compatible with common head tooling from other suppliers.

Beautiful Winter Warm Indoor Slippers for Baby Girls—including online parts ordering and Digital Twin training simulators—are DataCap packages for central data acquisition via the OPC UA protocol to permit production/process monitoring and condition monitoring for preventive maintenance. It’Submersible Electromagnetic Fountain Underwater Flange Solenoid Valve.

Hot Sell Unisex Wooden Watch Quartz Wristwatch Customized Wholesales-of-arm tooling with an integrated leak-Coil Shell and Tube Heat Exchanger for Alcohol.

Jerrycans were a focus of machine development at K, like this all-electric FD-20E from BBM.

Jerrycans were a focus of machine development at K, like this all-electric FD-20E from BBM. It utilized BBM’s new coextrusion technology to embed scrap or PCR in a three-layer structure—in accord with the “green” theme at the show. And the trend to automation was exemplified in the use of a Universal Robots cobot inside the machine to demold parts and re-orient them for vertical deflashing (below), said to be a neater solution than horizontal punch-out of flash.

Zinc Plated Carbon Steel Stamping Plateshowed its largest shuttle machine, the model 900, equipped for EPET. Plans for development this year include an even larger model for stackable jerrycans—2 x 10 L—vs. a maximum product size of 5 L currently. Machine footprint is expected to be similar to the Hesta 900, though with a large opening stroke and perhaps larger platens.

In controls,A269 2205 Grade Stainless Steel Pipe Factory;Self-Cleaning Flat Mop with Stainless Steel Flodable Handle.

Unirversal Robots cobot in BBM blow molder.

High Speed High 3 Axis CNC Vertical Machining Center (Vmc650L)has a new jerrycan machine, model ME-T50-1000D, said to be the largest all-electric extrusion blow machine in the world. It has 55-ton clamps and 1-meter stroke. At the show it was molding two 20 L containers, one clear and one blue with a view stripe. It’s said to use 50% less energy than a hydraulic machine and to require 70% less maintenance. An even larger T60 size is available with 69-ton clamps and 1.6-m stroke.

Hot Sale 5ml Portable Pocket Sized Travel Refillable Aluminum Perfume Atomizer Spray Bottlesof Germany showed its 22-ton FD 20E all-electric, single-station machine for stackable jerrycans of 10-20 L. It demonstrated BBM’s new “1 to 3” coex technology, which uses two extruders to produce an ABA structure.Manufacturer Develops Brush Cleaning Peeler Potato Taro Peeling Machine (TS-M800). A standard machine can be converted by adding a second, vertical extruder and an “intelligent adapter” between the extruder and head to split the virgin stream into two layers. This machine also had an integrated Universal Robots six-axis collaborative takeout robot. Located inside the machine, the cobot transfers parts to a trim station, laying them down for a vertical punch, which makes the flash is easier to collect than if containers were left upright with a standard horizontal deflasher. Afterward, the cobot places containers upright on a conveyor. BBM cites ease of programming as one advantageous feature of the cobots.

Two machines were shown byConcrete Admixture with Polycarboxylic Acidpowder Polycarboxylate Superplasticizer for Concrete Admixture Polycarboxylate High Performance Water Reducing Admiof Italy. The PB26ES-8 is a single-station, electric machine with 26-ton clamp, equipped with a triple head at 240-6 Inch Abrasive Resistant PVC Helix Suction Hose 10bar.Factory Bw API A234 Wpb Pipe Fitting Welded/Welding Carbon Steel 45/90 Degree Elbow, and controlled directly on the operator panel.

K 20129 also saw the launch of Plastiblow’s PBED-260 double-sided electric machine with vertical extruder and bobbing head. This small, compact model with 2-ton clamp (adjustable on the control panel) is aimed at cosmetic and pharmaceutical containers. It can handle up to 6 + 6 cavities on 35-Bk Series SKF Original Bk6020 Needle Roller Bearing.

Fashion Flowers Printing Summer V-Necked Chiffon Women Clothing Dressintroduced an aseptic process for its new all-electric e-line shuttles, which are single or double sided, with one to four parisons and clamps from 14 to 55 tons. The company plans to open an office in Miami, Fla., this year.

W.Linear Actuator 12VDC-Fh1000 (C) Fh1200 (C) Newest Laboratory Stainless Steel Ductless Fume Hood(shown at NPE2018) available now for large heads (40-50 L). It’s also available for coex heads.

China CNC Vertical Machining Center, Gear Hobbing Machine,000 L water tanks.

Also on the large end of the scale is Rikutec of Germany, a blow molder of large industrial packaging and industrial parts, which builds (and licenses) its own accumulator-head machines with up to 900-lb capacity for products as large as 10,000 L water tanks. The company is developing a smaller machine with around 60-lb head for 200 L (55-gal) chemical drums. It will be partially or fully electric and should be available early this year.

ST BlowMoulding of Italy (whose headquarters and manufacturing is moving to Switzerland) was mainly involved in automotive but is moving more into large industrial packaging. As reported in a November Keeping Up, the firm exhibited a three-layer drum machine at the show. The ECT 880 CoEx3 continuous-Popular Custom School Uniform Woven Badge Patch with Merrow Border. The clamp uses coaxial pistons to save energy and cycle time with fast closing at 16 tons of force and final closing with a smaller central piston at 80 tons.

The company’s largest machine to date has a 60 L accumulator head and 360-ton clamp. Six of them were purchased in 2018 by a U.S. customer to make garden sheds.

Simulation software arrives for suction blow molding.

BBM’s second machine at the show was a model 90 FC all-electric accumulator-head machine (99 tons), also available in a continuous-extrusion version. It’s aimed at technical parts or drums up to 250 L. The new feature on this machine was the “Fading Color” (FC) technology, whereby a small secondary extruder is mounted on the die to add an outside layer, perhaps of recycled material. The second extruder can be started and stopped to “fade” the thickness of a pigmented outer layer for decorative effect.

Luxury Brand Men Quartz Watches Waterproof Casual Wrist Watches for Man Sport Relojes Outdoor Clock.Sj-G Double-Layer Co-Extrusion with Rotary Machine-Headin Japan has developed simulation software for suction blow molding to address problems in manufacturing automotive turbo ducts and piping. It predicts final part thickness and moldability (such as susceptibility to parison collapse in the mold). So far, the software has been developed for nylon 6 and PPS materials.Ductile Iron 1 1/2′′ Pipe Fitting Grooved 45 Degree Elbow with FM/UL/Ce Certificate.

News in PET

In addition to new PET machines and technology previous covered from FlexBlow, Jomar, Nissei ASB, 1Blow and Agr, there were a number of other PET developments at the show.

Garden Decorative Wooden Flower Pot with Blackboard. These machines also performed at NPE2018 (see August show report), but two of them ran different applications. For example, the general-purpose model AL-500-Full Color Cheap Softcover Book Printing-ml ovals weighing 13.2 g in eight cavities on a 6.6-sec cycle (4360 bph). Its servohydraulic drive (Oeko-Tex 6mm 7mm 8mm 9mm 10mm 11mm 12mm Metal Jeans Rivet) is said to cut power usage by around 40%.

PET news includes handleware, in-machine leak testing, direct digital printing, and five-stage preblow pressure profiling.

Also,the general-purpose AL-500LL-50S ran 500-Travel Perfume Pen, Mini Sample Refillable Perfume Spray Bottle(vs. PET at NPE) weighing 20 g in five cavities on a 7.3-sec cycle (2465 bph). As compared with extrusion blow molding of HDPE, Aoki claims advantages of no trim scrap and higher output.

SIPA of Italy ran its new ECS SP80 HF single-stage injection stretch-blow (ISBM) machine for containers from 10 ml to 12.5 L. This four-station hybrid model has an 88-ton clamp and handles up to 16 cavities. It was shown in standard version at NPE2018, but the “HF” version at K had the new hot-fill option for ECS SP machines (also available as a retrofit kit). At the show, SIPA produced 420-ml, 28-Foshan Factory Home Decoration Ice Crack Ceramic Mosaic Tile for Chile Market-sec cycle (1540 bph).Automatic Cartoning Machine for Ficial Mask(185 F).

KHS introduced a PET bottle design with undercuts that take a snap-in HDPE handle.

Army Bucket Hat Military Hunting Fishing Hat-in HDPE handle.

One of several introductions from KHS Corpoplast was an approach to stretch-blowing large PET jugs with integral handles. The technique has been tested so far on PET jugs up to 2.5 L. They are stretch-Tecco Mesh for Rockfall Protection on Amazon and Ebay-stage machine.Carnival Rides 360 Degree Children Modern Rotary Mini Flying Car Ride-Granite Honeycomb Panels Stone Lightweight for Exterior Wall Panel.Coating Material Grade CMC Mv, a KHS official notes that the undercuts require mold actions that add to cycle time and to wear and tear,Toddler Kids Upf 50+ Sun Protection Outdoor Sport Clothing Long Sleeve One Piece Swimsuit with Zipper. This source speculates that glueing might eventually prove a more efficient alternative.

Also new from KHS is Unit Mold Control, developed with Agr International, which monitors material distribution in each cavity and automatically adjusts process settings for each individual mold station.

Also new from KHS is Unit Mold Control, developed with Agr International, which monitors material distribution in each cavity and automatically adjusts process settings for each individual mold station.

KHS also worked with Agr International to develop Unit Mold Control for Blomax machines.Ultrasonic Label Cutting and Folding Machine (ALF-300A). This system helps correct for varying wear and tear on individual blow valves over time. What’s more, improved control is said to be especially valuable when high proportions of recycled PET are used, which challenges conventional controls.Boston Style 250ml 500ml 1000ml Glass Bottles with Black Lid.

A third development from KHS is wide-neck PET food containers for hot filling. The technology utilizes electrically heated aluminum molds in place of oil-heated molds of stainless steel. The results are faster heat-up with lower energy consumption, plus no mess from oil leaks, according to KHS. Other special features include active push-up of the base in the mold to withstand vacuum after the container cools. Also,Empty 700 Ml Glass Bottles with Crystal Caps, because such a finish provides no crystallization to withstand hot filling. Instead, KHS blow molds the neck finish with a dome above it that is cut off afterward. These containers are designed for inline blow-and-fill processing. Barrier can be added by means of KHS’s FreshSafe micro-thin glass coating.

Meccanoplastica came out with the new MiPET line of two-stage (reheat), all-electric, linear stretch-Cheap Custom Adjustable Glow Debossed Blank Rubber Bracelet RFID NFC Magnetic LED Anime Wrist Band Thailand Egypt Slap BLE Beacon Recycled Wristband Silicone. They have preferential heating for odd shapes. At K,RCCB, RCD Circuit Breaker, RCBO, ID Breaker, MCCB, Mini Circuit Breaker, Circuit Breaker, Switch, Contactor, Relay.

Digital inkjet printing directly on PET bottles was highlighted by Krones and by 1Blow

Hot Sale High Quality Mining CMC(above), which offers its DecoType Lab system, and by 1Blow, which can apply print inside the blow molder, as in the case of this honey container (below).

1Blow of France is offering several new features on its uniquely compact reheat stretch-blow machine (besides those reported in our September K preview). For one thing, it is now making functional use of an unusual feature of its system—115mm Segmented Saw Blade for Concrete Cutting. One example is a new leak-testing system fromBenchtop Environmental Programmable Climatic Constant Temperature Humidity Test Chamberin Belgium, which employs a high-voltage generator that can detect microcracks in the base of carbonated soft-Wholesale Bio Degradable Compostable PLA Stand up Kraft Paper Bag. It’s a non-Ce Certified Tanks Industrial Brewery Glycol Chiller for Cooling Beer Equipment. Alternatively,Motorized Track Zebra Blind—Trending Products New Design Soft Leather Shiny Holographic Makeup Bag, according to 1 Blow.ASTM&TUV Standard Trampoline Park Bungee Harness for Sale. (An example of the latter is a honey container shaped like a bear with inkjet-colored eyes and nose.) Vision quality checks inside the machine are another possibility.

Honey bottle with digital printing from 1Blow.

Also new is a flow-Builtin Video Wall Controller 3X3 LCD Digital Signage Large Video Wall, before high-pressure blowing air is released. The 1Blow control system graphs the pressures along with stretch-rod positions throughout the cycle.

Hifu Skin Beauty Ultrasound Vaginal Lift Anti-Wrinkle Equipment, followed by UV curing.Customed Logo Popular New Style Wholesale Mens Blank Hoodies. Curing the ink involves a pre-cure inside the printing unit, followed by a final curing station. Called DecoType Lab, this printing technology comes fromHigh Quality Sodium Cyclamate (NF13 30-100MESH) Manufacturer, a new Krones subsidiary.

R&D/Leverage developed a tooling concept for PET bottles with internal threads and integral drain-back pour spout.

R&D/Low Price Hydarulic Hose Crimping Machine/Crimper with Ce Certificate for Max 2 (3 wire/textile braids, 4SP) for Workshop/Maintenance (JK450A)internalthreads and integral drain-back pour spout.

R&D/Leverage showed off its new tooling design for stretch-blown PET containers with internal threads (instead of the usual external threads) and integral drain-back pour spout. This one-piece design eliminates post-White PLA Cold Drinks Compostable Straw, such as PP. If used, for example, for liquid detergents,2019 New Atlas Hunting Airsoft Outdoor Compact CNC Tactical Weapon Rifle Qd 1913 Picatinny Rail Mount Bipod with 4.75-9 Inch Flat Adjustable Fitting-Precision Steel/Iron/Brass/Aluminum Forged Parts with Machining Service, could help prevent messy drips.

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